Unique Cars, One-Offs, and Ill-fated Designs

The first thing I thought was "If that had been allowed Senna may still be with us today." I thought that because he wouldn't have had to push so hard and wouldn't have been on the ragged edge during the season. However, the cars today wouldn't be as safe as they are without that tragic event.
 
To the best of my knowledge, the feckless Life F1 team came closest of anyone to date of putting a 'W' configuration engine on the F1 start grid. They began the 1990 season running a 3.5L W-12 designed by former Ferrari engineer Franco Rocchi. The idea behind the 'W' was that it would be nearer the overall length of a V-8 engine but would have V-12 power.

The Rocchi-Life F35 'W' engine essentially was a V-8 with a third bank of four cylinders with a 60° bank angle. It used a conventional V-8's flat plane crank with three connecting rods per crank journal but its configuration otherwise was typical for the era; DOHC & 5-valves/cylinder.

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Bad enough Life were running a dated chassis (bought from the stillborn First team), but what the F35 lacked in horsepower, it made up for by being overweight and unreliable. When it managed to complete a lap in anger, it typically was 20 seconds or more off pole pace. At Hockenheimring's long straightaways, it was slowest through the traps by 64kph/40mph.

After failing to qualify at any of the first 12 races of 1990 (back when the term "qualifying" was taken literally), Life switched to a V-8 Judd mill, but for naught. The Life F190 never made its way to the starting grid.

A couple of years earlier, aerodynamicist Guy Nègre (of Moteurs Guy Nègre) built a 3.5L W-12 he hoped would find a home in F1. IIRC this was his first attempt designing a petrol engine, and he did it from scratch. That MGN today is better known for "zero emissions" compressed air powered cars is a clue how successful Nègre's first and only F1 engine was.

Despite Renault having introduced the pneumatic valve to F1 in 1977, which was the genesis of today's bullet-proof 23,000 rpm valve trains, for some reason, in 1988, Nègre thought there was still another, better, approach. His W-12 used rotary valves.

The rotary valve (also sometimes called a 'sleeve' valve) is one of the simplest possible, but it is so functionally different from the normal automobile engine poppet valve, it can be difficult to conceive how it might work. This is one interpretation of the rotary valve, the most comprehensible cutaway view I could find (reproduced from Auto Technology magazine):



Instead of the cylinder's dome having several round openings for multiple valves, there's only the one square-ish window, or 'port,' quite similar to the port in piston port 2-stroke engines. Except in the case of the 2-stroke, the ports are in the cylinder wall, with separate ports for intake and exhaust. In the 4-stroke, the lone port in the dome allows for both ingress of fuel-air mix and egress of spent exhaust.

The 'valve' is cylindrical, and hollow, with windows or ports of its own, which interface with the port in the cylinder's dome. The valve cylinder rotates at one-half the speed of the crankshaft, switching from intake to exhaust and back, once every two revolutions of the crank. In the position shown, the intake port in the rotary valve is aligned with the port in the dome, allowing the cylinder to receive the incoming fuel/air charge (blue side) through the hollow body of the rotary valve itself. When the valve rotates 180°, it opens the path to the exhaust manifold (red side), and the exhaust gasses are expelled through the rotary valve by the rising piston and their own their energies.

The MGN W-12:
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Conceptually, it is brilliant. It has no reciprocating components. Rotating in general is preferable to reciprocating because of the added stress, wear and energy involved in cyclically reversing the direction of the reciprocating bits. Apart from indexing the timing chain, it requires no adjustments. It eliminates cam shafts, rocker arms, tappets, the poppet valve, valve seats, and valve springs. There is zero chance of valve float, valve bounce or dropping a valve, all of which are the particular province of the poppet valve.

But the fact that you never have seen a (4-stroke) road automobile that uses rotary valves is a hint that the brill design is not so easily translated into reality. In the case of Nègre's interpretation, there were problems with the effectiveness of the seal of the rotary valve to the port. It wore aggressively, which exacerbated the sealing problem. And the turbulence caused by the opening to the cavity within the rotary valve proved disruptive to flame front propagation.

During the summer of 1989, Nègre personally financed the testing of his engine in an AGS JH22 chassis, which was the closest it ever came to F1. ASA Armagnac Bigorre put the MGN W-12 in their Norma M6 1990 LeMans entrant, but they were unable to get the engine running long enough to get it out of the garage. Literally.

The MGN W-12 powered AGS:
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Thanks to the rotary valve, WHEN it ran, the MGN W-12 could be revved to well more than 12,000 rpm. It produced horsepower on par with the (admittedly lighter) Judd V-8, but Lamborghini's 1990 engines turned just as many revs using a conventional valve train. And the Lambos, on occasion, would run long enough to at least get clear of the garage. And sometimes around the entire circuit, as well.
 
the legendary Porsche V10 that Footwork/Arrows had in 1991

Some thought it might revive old memories of the Mclaren TAG partnership

What people did not realise it was Mclaren who funded Porsche for the V6 turbo and badge it as Tag

Most F1 engines were suppose to weigh around 145kg .. the Porsche engine wait for it weighed a whopping 210kg and not only that it lacked power and was abandoned for a Ford V8

apparently the original blueprint of the Porsche V10 engine was presented to Ron Dennis in 1987 on a piece of folded paper which was then opened out to show the engine design . Ron kindly said no and decided on getting Honda engines
 
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Rounding out my earlier post, I think this is the rotary valve design used in the MGN W-12:

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This scheme uses separate intake and exhaust valves, which has the advantage of providing for a centrally-located sparking plug.

On the topic of ill-fated designs, the Subaru-badged Motori Moderni boxer 12, AFAIK, the last boxer 12 F1 engine:

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It was designed by Carlo Chiti, better remembered for his long association with Alfa Romeo and his work on the Ferrari 156 shark nose. Subaru initially tried to sell it to Minardi but it was too underpowered to suit them. In a fit of desperation, Subaru bought controlling interest in the faltering and debt-laden Enzo Coloni Racing Car Systems, and forced the boxer 12 on them.

Not only was the Coloni-Subaru underpowered, the portly engine (>120 kg more than the Coswort DFZ it was supposed to replace) made it exceptionally tail-happy. On account of its livery, the press christened it, "the white whale."

ukm3.jpg

THAR SHE BLOWS!

Compounding their problems, the marriage between Coloni and Subaru never took (must be something inherently polemic about that name, "Enzo"). Each blamed the other for the team's lack of progress. First Subaru sacked Coloni, then they deduced their engine was beyond redemption. Unwilling or unable to develop a proper replacement, they withdrew from F1 and gave Coloni back this team, only without any engines or sponsors.

Coloni in any of its incarnations is a prime candidate for the list of all-time worst F1 teams, but especially as Coloni-Subaru.
 
the BRM H16 engine was a disaster because the cylinders were lined up horizontally and vibrational problems meant a lot of engine failures and the idea was abandoned

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The Scarab team - borne out of a fall out by some engineers at Ferrari with Enzo and lead to the team being formed but they disappeared without a trace and ended Phil Hill's racing career (and reputation)

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March 1973 car - Lauda said the car was a pile of junk

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Has anyone mentioned Honda and the earth dreams car !
 
A more detailed look at the Motori Moderni:

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A little pre-F1, the 1935 Monaco Tressi Grand Prix racer:

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Featuring a supercharged 16-cylinder 2-stroke radial (2x8) engine. And front-wheel drive. And a 75/25 weight distribution. And world record understeer.

Built by Augusto Monaco for Grand Prix driver Count Carlo Trossi with assistance from FIAT. 0.68 bar boost, 250 bhp from not quite four litres.
 
the BRM H16 engine was a disaster because the cylinders were lined up horizontally and vibrational problems meant a lot of engine failures and the idea was abandoned...

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The 1966 BRM H-16

BRM had raced a 1.5L V-8 in 1965. When the rules changed to allow 3 litres (atmo), they simply increased the included bank angle of the 1965 engine to 180°, then stacked two of them into a 3.0L flat-8 sandwich (their cranks joined by gearing). The engine was so heavy, six strapping lads were needed to move it. Designer Tony Rudd claimed that was due to his drawings not being accurately interpreted, but weight was not its only problem. Its reliability proved just as problematic. BRM switched between two cars for the better part of the season, one with the H-16 and the other with an overbored 2.1L version of the 1965 V-8. The 2.1L V-8 consistently came better than the 3.0L H-16.
 
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The Germans found, in WW2, that coupling two (relatively) smaller engines to make one larger displacement one was, for the most part, a disaster. Both Junkers and Daimler-Benz attempted it and the results were powerful, overweight and unreliable engines, prone to coupling gear failures and torsional flexing. You would have thought that BRM would have taken the hint!
 
There are exceptions. Bugatti's W-12 is made from two VW VR6's mated at the crank. The Cizeta-Moroder's V16 is two V8s cast into a single (very wide) engine block. The Hartley V-8 created for the Ariel Atom 500 (900 bhp/tonne) is two Suzuki Hayabusa L4's mated at the crank.

Interesting to say that, though, because the flat-12 engine Porsche ran in the 917 was not a boxer, it was a 180° V. One would have thought a company so heavily invested in the boxer-6 simply would have stuck two of them end-to-end to make the 12. But they didn't. Maybe it was because the V-12 is an inherently smoother engine (siamesed L-6's), and a boxer's crankshaft is compromised compared to a 'standard' single plane crank. I dunno.

Curiously, neither was the V-12 in the Ferrari 512 Berlinetta Boxer a boxer engine. It, too, was a 180° V. So why the BB designation? I haven't the foggiest (unless maybe Enzo had a thing for alliteration).
 
Found this:

The engine design was dubbed a “boxer” because the pistons were opposed parallel to one another and moved like a boxer throwing jabs.

Could be apochyphal, no idea. I always thought BB meant Brigitte Bardot :embarrassed:
 
Sorry to do this but a quick facts check is necessary.

Firstly it is not possible to build a 180° V configuration. Usual parlance in Blighty is either "Boxer" - as Olivier notes - or "Flat" as in "Horizontally opposed Flat 4" or "Horizontally opposed Flat 12" etc. Also the Hyabusa bike engine is an "In-line Four". Sorry to be pedantic this morning. Couldn't :sleeping:.

Regarding The Hartley V8. It was originally designed to go into his own Caterham Super 7 and the story goes back to 2001 or 2002. Contrary to popular belief the Hartley V8 engine that has found its way into a very limited edition range of Ariel Atoms (Atom V8 and Atom 500 V8) is not actually two Hayabusa engines joined together. John Hartley based his design on and, it is fair to say, utilised some Hayabusa and after-market "Suzuki" parts in its construction.

Although I knew this, since it is the sort of myth that bikers believe in until they find out otherwise, I have checked the facts just to be sure I wasn't about talk out of my rear end and get called “Sweet Cheeks” by somebody!

Anyway, as I say John Hartley was looking to build his own V8 engine to put into the Caterham Super 7. He saw the dimensions and power to weight ratio of motorcycle engines of the period presented several advantages over a conventional car engine design. Essentially, a bike based design meant the engine could be smaller, lighter and with more “bang for the bucks”.

Hartley's research led him to the Suzuki Hayabusa engine. At the time the Hayabusa was the most powerful street bike on the market. It represented the state of the art in high performance motorcycle design and the engine had key similarities in layout to a conventional high spec' car engine. The pre-2002 spec' Hayabusa 1300cc (1,299cc actual - 81mm bore × 63mm stroke) In-line four motor was liquid cooled, fuel injected with a tasty 11:1 compression ratio. Those stat's, impressed Hartley but he was also attracted to the16-valve double overhead cam which was driven from the end of the crankshaft. Most Japanese In-line fours of the day sported cam chain drives from the centre of the crankshaft between cylinders two and three.

Easy access to after-market tuning parts would help keep costs down and make it relatively easy to hot up the engine (as if it needed that, really :rolleyes:). That helped to make his mind up so he bought one and stripped it down, or as he puts it "disassembled and the heads and cylinders carefully measured".

The prototype 75º H1V8 design is 2.8 litres (84mm bore x 63mm stroke) and, although based on the Hayabusa cylinders and cylinder head dimensions, is Hartley's. His design includes various divergences from the Suzuki mill such as a dry sump oil system, machined billet aluminium crankcase, nitrided steel crankshaft and conrods, etc. He has patents for his design and other engines he has produced since.

Hartley sold the designs and rights to produce the H1 and H2 technology to another company that intends to develop the engines for racing. His company has retained rights to produce limited numbers of the engine but is concentrating on developing engine technology for the recreational market, i.e. Buggy's and suchlike.:thinking:
Hartley H1V8.jpg

H1V8 Specifications:
  • 75° V8 2.8 Ltr - 84mm Bore X 63mm Stroke
  • 32 valves, 2 x DOHC internal silent cam chain drive
  • 400HP @ 10,000 rpm with stock “street” cams
  • Torque: 245 ft-lbs @ 7500 rpm
  • Billet nitrided steel 180° crank with 4340 H-beam con-rods with ARP bolts
  • Billet 6061-T6 aluminium crankcase
  • 4 stage pump, dry sump, oil system
  • 7.25" or 5.5" Twin disc clutch
  • DTA S80 full sequential ECU
  • Weight 90.90kilograms, Height:530mm, Width 530mm and Length 485mm
  • US patents - Patent No. 7,168,405
Link to H1V8 design PDF: http://www.h1v8.com/f/H1_V8-516.pdf

A couple of the further nfo sources:
http://www.h1v8.com/page/page/1562068.htm
http://www.arielmotor.co.uk/full_screen_v2.html

Fenderman's note: There are numerous other sources that perpetuate the myth of “Two Hayabusas Enjoined” including slightly misleading references in Wikipedia. Hartley's site tells us the story from the “horses mouth”.

Edit: My apologies for veering off from the OP which of course is about unique F1 cars, one offs and ill fated designs. Maybe I should have started a new thread for this somewhere ...
 
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