GeoffP, this is the FIA rules with regards to materials and composites.
ARTICLE 15 : CAR CONSTRUCTION
15.1 Permitted materials :
15.1.1 The following is the list of permitted materials. These are the only materials permitted to be
used in the construction of the Formula One Car provided only that in all cases the material is
available on a non‐exclusive basis and under normal commercial terms to all competitors.
Permitted materials :
1) Aluminium alloys.
2) Silicon carbide particulate reinforced aluminium alloy matrix composites.
3) Steel alloys.
4) Cobalt alloys.
5) Copper alloys containing ≤ 2.5% by weight of Beryllium.
6) Titanium alloys (but not for use in fasteners with <15mm diameter male thread).
7) Magnesium alloys.
8) Nickel based alloys containing 50% < Ni < 69%.
9) Tungsten alloy.
10) Thermoplastics : monolithic, particulate filled, short fibre reinforced.
11) Thermosets : monolithic, particulate filled, short fibre reinforced.
12) Carbon fibres manufactured from polyacrylonitrile (PAN) precursor.(*)
13) Carbon fibres manufactured from polyacrylonitrile (PAN) precursor which have :
‐ A tensile modulus ≤ 550GPa.
‐ A density ≤ 1.92 g/cm3.
‐ Unidirectional or planar reinforcement within their pre‐impregnated form, not including three dimensional weaves or stitched fabrics (but three dimensional preforms and fibre reinforcement using Z‐pinning technology are permitted).
‐ No carbon nanotubes incorporated within the fibre or its matrix.
‐ A permitted matrix, not including a carbon matrix.
14) Aramid fibres.
15) Poly(p‐phenylene benzobisoxazole) fibres (e.g. “Zylon”).
16) Polyethylene fibres.
17) Polypropylene fibres.
18) E and S Glass fibres.
19) Sandwich panel cores: Aluminium, Nomex, polymer foams, syntactic foams, balsa wood, carbon foam.
20) The matrix system utilised in all pre‐impregnated materials must be epoxy, cyanate ester, phenolic, bismaleimide, polyurethane, polyester or polyimide based. (*)
21) The matrix system utilised in all pre‐impregnated materials must be epoxy, cyanate ester or bismaleimide based.
22) Monolithic ceramics.
[Materials marked (*) are permitted only for parts classified as either front, rear or side impact
structures, side intrusion panels or suspension members as regulated by Articles 15.4.3, 15.5.3,
15.4.6, 15.4.7 and 10.3 of the Technical Regulations respectively.]
Exceptions :
1) All electrical components (e.g. control boxes, wiring looms, sensors).
2) All seals & rubbers (e.g. rubber boots, o‐rings, gaskets, any fluid seals, bump rubbers).
3) Fluids (e.g. water, oils).
4) Tyres.
5) Coatings and platings (e.g. DLC, nitriding, chroming).
6) Paint.
7) Adhesives.
8) Thermal insulation (e.g. felts, gold tape, heat shields).
9) All currently regulated materials (e.g. fuel bladder, headrest, extinguishant, padding, skid block).
10) Brake and clutch friction materials.
11) All parts of engines homologated according to Appendix 4 of the Sporting Regulations.